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Custom Double-Wall Cardboard Boxes

Looking for packaging that offers extra strength and durability? BoxesGen provides custom double-wall cardboard boxes designed to offer maximum protection, stability, and secure product storage. Whether you need packaging for shipping heavy items, industrial goods, or fragile products, these boxes provide reinforced strength to withstand pressure and impact. So buy double-wall cardboard boxes from BoxesGen and choose packaging that ensures safety and reliability.

Availability: In stock

Start From: $0.90 $0.10 per item

Why BoxesGen

  • Custom Packaging Made to Fit
  • Custom Printing & Branding
  • A Range of Box Styles
  • Expert Packaging Support
  • Quality Materials & Finishes
  • Transparent Pricing – No Hidden Fees

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    • Custom Double-Wall Cardboard Packaging Boxes

    • Custom Double-Wall Cardboard Packaging Boxes

    • Custom Double-Wall Cardboard Packaging Boxes

    • Custom Double-Wall Cardboard Packaging Boxes

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    Free USA Shipping
    Design Support
    Get Free Design Support
    Low MOQ
    Low MOQ
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    5,000+ brands big and small 🥰 love us!

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    Create Custom Double-Wall Cardboard Boxes Quick and Easy

    Tiny minimums Box

    Design

    At BoxesGen, we can design Custom Double-Wall Cardboard Boxes in any shape, size, and style.

    Instant Quotes Box

    Print

    Here, we can print Custom Double-Wall Cardboard Boxes with custom artwork, illustrations, and colors.

    Fast Turnarounds Box

    Production

    Buy Custom Double-Wall Cardboard Boxes from BoxesGen at wholesale rates, low MOQs, and free delivery.

    Box Style Custom Double-Wall Cardboard Boxes
    Dimension (L + W + H) All Custom Sizes & Shapes
    Quantities 100 - 1,000,000
    Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
    Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included Options Die Cutting, Gluing, Scoring, Perforation
    Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turnaround 2 - 4 Business Days, RUSH
    Shipping FREE

    What Are Double Wall Cardboard Packaging Boxes?

    These cardboard boxes are heavy-duty packaging solutions made with two layers of corrugated cardboard for added strength and durability. This dual-layer design provides improved cushioning and resistance, making these boxes ideal for transporting delicate, bulky, or high-value products. Their strong structure reduces the risk of damage during transit and long-term storage.

    Why Choose Our Packaging for Double Wall Boxes?

    Investing in strong and durable packaging offers businesses several key advantages that’s why we generally provide superior protection for fragile and high-value products and reduce shipping damages with reinforced structural integrity. At BoxesGen, we manufacture double-wall packaging that offers:

    Extra durability to withstand shipping and storage stress.

    • Custom sizes and designs to fit various product dimensions.
    • Eco-friendly and recyclable materials for sustainable packaging.
    • High-quality printing and branding options to increase product visibility.
    • Impact resistance to protect delicate and valuable items.

    Personalization

    Your custom boxes should not only provide protection but also align with your brand’s identity. We offer a variety of customization choices to create packaging that suits your specific needs.

    Material Options

    • Standard Corrugated Board
    • Kraft Corrugated Cardboard
    • Laminated Cardboard

    Printing & Branding

    • Full-color digital and offset printing for sharp, high-resolution branding.
    • Custom logo embossing and debossing for a premium effect.
    • Matte and gloss finishes to create a polished appearance.
    • Foil stamping and spot UV to highlight key brand elements.

    Features

    • Custom inserts and dividers to organize and protect contents.
    • Tamper-proof seals to ensure product security.
    • Reinforced edges and double-sealed flaps for extra strength.
    • Perforated tear strips for easy opening.

    Why Do 5000+ Companies Trust BoxesGen?

    BoxesGen is a leading provider of custom box packaging, offering businesses robust, secure, and eco-friendly packaging solutions. We are the top manufacturers of cardboard boxes, recognized for:

    • Low MOQs to support businesses of all sizes.
    • Fast turnaround times for timely deliveries.
    • Free design consultations to create standout packaging.
    • Bulk order discounts for cost-effective production.
    • Sustainable and durable materials for eco-friendly solutions.
    • Superior craftsmanship to ensure tissue box reliability.

    Get a Quote

    Upgrade your packaging with cardboard packaging that provides maximum strength, protection, and branding opportunities. Contact us today at 302-778-9458 or email sales@boxesgen.com to discuss your telescopic cardboard box packaging needs and start your order.

    Artwork Preparation Guide

    At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.

    Artwork Guideline

    Cut Line (Black Lines):

    The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.

    Perforation (Dotted Black Lines):

    Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.

    Bleed Line (Green Lines):

    The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.

    Safety Margin (Dotted Green Lines):

    The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.

    Crease Line (Red Lines)

    The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.

    Start From $0.10 · Free delivery · 45-day returns

    Final price may vary depending on customization. Our team will confirm details after order submission.

    Packaging
    Partner for
    your Success

    We do more than make boxes. We create thoughtful packaging solutions that protect your products, bring your brand to life, and give your customers an unboxing experience they’ll remember.
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    “Steve Austin and the BoxesGen team did an excellent job with our new product package, and we love the final product. It’s working perfectly for us and definitely an upgrade from where we were. Thank you so much for your help on this! The quality, service, and attention to detail made the whole experience worthwhile. We’re really happy with the results.”

    – Daren Anderson –

    Trustpilot 5 Start

    “This is a great box company prices are competitive, and I needed it rushed, and they came within a week. They came out picture perfect with the right Pantone colors. I am super pleased. Great company! The quality was spot on, and the quick turnaround made a big difference. I’d happily order from them again and recommend them to others.”

    – Yeruchum Dear –

    Trustpilot 5 Start

    “What an exceptional company! Not only were they very competitively priced their customer service was excellent. The products we needed were for a new range and had to reissue designs. Mark was so patient with me and offered support through every part of the process.”

    – Rebecca Barker –

    Trustpilot 5 Start

    “I own a bath & beauty business, so I use many types of cosmetic boxes and shipping boxes. Michael and the team have created everything for me, from cosmetic boxes for nail polish, shower bottles, beard oil bottles, oils, and more. The quality has been consistently great, and the team is always helpful. I’m happy to keep working with them.”

    – Cheri –

    Trustpilot 5 Start

    “My first project with BoxesGen went great. I've printed with many different types of printers and am a stickler for details, and this time I was making a product for my own business so I was extra budget conscious. BoxesGen delivered on all counts. The quality was spot on, pricing was fair, and the whole process was smooth. I’d happily work with them again.”

    – Sam –

    Trustpilot 5 Start

    “Quick responses and wonderful product! Steve was wonderful! He was friendly, helpful, and made the whole process easy from start to finish. The product arrived as expected, and the quality was just what I wanted. I really appreciate the excellent service and quick communication. I’m very happy with my experience and would happily recommend them to others.”

    – Dear Elouise –

    Trustpilot 5 Start

    “Great communication, great price, fast turnaround. The whole process was smooth, and everything was handled professionally. The team was helpful, kept me updated, and made sure everything went as expected. The quality was great for the price, and I was really pleased with the final result. I’d happily recommend them to anyone looking for reliable service.”

    – Riya Mamtora –

    Trustpilot 5 Start

    “BoxesGen (Steve Austin) helped me with a custom box with an insert for packaging books. Steve was incredibly responsive and helpful throughout the long process of determining what would be best and most elegant for my project. He was patient with every detail, and the final result turned out beautifully. I’m really pleased with the experience and would happily recommend BoxesGen.”

    – Amy –

    Trustpilot 5 Start

    “Excellent communication throughout the process. Everything went smoothly, and the team was helpful and easy to deal with. They kept me updated, answered my questions quickly, and delivered exactly what I was looking for. The quality was great, and the whole experience was stress-free. I’m really pleased with the service and would definitely recommend them.”

    – Jack –

    Trustpilot 5 Start

    “I had requested a very difficult box to be made to store a vintage Japanese toy from the 1970s. The only information I could get was a photo and dimensions from AI. Steve understood what I needed and helped bring the idea to life. The finished box was a great fit, and I really appreciated his effort and patience.”

    – James Myers –

    Trustpilot 5 Start

    “Steve did a great job with our project. He measured our boxes and created a box that perfectly fit what we had in mind. Can't wait to order more! The whole process was easy, communication was great, and the final result turned out exactly as we wanted. Really happy with Steve’s work and would happily recommend him.”

    – Hollie Rusche –

    Trustpilot 5 Start

    “Steve Austin did an incredible job assisting me with my box order. Even though my order was not very large, Steve kept me informed and treated me as if my business was important. The boxes I ordered exceeded my expectations! I highly recommend this company.”

    – Ashley Woods –

    Trustpilot 5 Start

    “Excellent job done on my project. Thank you for the hard work and attention to detail. Everything was handled professionally, and the final result was exactly what I needed. Communication was clear throughout, and the team made sure everything was done right. I really appreciate the effort and would happily recommend their services to anyone.”

    – Humphrey Klobodu –

    Trustpilot 5 Start

    “I absolutely love the display boxes I received—they turned out even better than I expected. The quality is top-notch, with sturdy construction and a clean, professional look that really helps showcase my products. Everything was done right, from the materials to the finishing details.”

    – Rick Alexander –

    Trustpilot 5 Start

    “We partnered with BoxGen to create a custom influencer and media mailer box for a client product launch, and the experience exceeded our expectations. From concept to final product, Chelsea Ellinger was attentive, communicative, and genuinely invested in getting the details right.”

    – Kelsey –

    Trustpilot 5 Start

    “This company is amazing. Firstly, the company reached out to me personally and discussed the exact design I wanted on my box. I was previously displeased with boxes I got from another company because of the quality. This company went back and forth with me for a while to make sure the design was perfect and exactly what I wanted.”

    – Chevelle Schaeffer –

    Trustpilot 5 Start

    “I received my first order today from Daniel at BoxesGen and am completely blown away by the quality. The foiling was flawless and the crease lines and the card quality, just superb. The customer service from Daniel Grey throughout the whole process was outstanding but I was holding my breath until the first delivery arrived.”

    – Linda S –

    Trustpilot 5 Start

    “Good quality, good look, and fast delivery! I worked with Steve to place an order for a very specific-sized custom box. He made it happen quickly! From start to finish. My boxes were in hand in less than 10 days. The boxes turned out great, and I couldn’t be happier with the service. Highly recommend!”

    – Seda Perna –

    Trustpilot 5 Start
    Soft Touch

    Soft Touch Coating

    Aqueous

    Aqueous Coating

    Silk

    Silk Lamination Cards

    Lamination

    Lamination

    inside

    Inside & Outside Full Printing

    Printing

    Full Color Printing

    Pms Printing

    PMS Printing

    Color Printing

    One Color Printing

    embossing

    Embossing

    Debossing

    Debossing

    Window Patching

    Window Patching

    Foil

    Foil stamping

    SBS

    SBS C2S

    Metallic

    Metallic Paper

    black Kraft

    Black Karft Paper

    White Kraft

    White Kraft

    Cardboard

    Cardboard

    Rigid

    Rigid

    Kraft

    Karft

    Corrugated

    Corrugated

    box board

    Box Board E Flute

    sbse

    SBS E-Flute

    flute Kraft

    Kraft E-Flute

    crystal

    Crystal White E-Flute

    Pantone

    Pantone

    Water

    Water Based Inks

    Vegetable

    Soy Vegetable Based Inks

    Pantone Metallic

    Pantone Metallic

    Frequently Asked Questions

    What Is The Difference Between Single Wall And Double Wall Cardboard Boxes?

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    Single wall cardboard boxes have one corrugated flute layer, while double wall cardboard boxes have two. Double wall construction generally provides greater stacking strength and resistance to compression, making it a better option for heavier products and demanding shipping conditions.

    How Much Weight Can Double Wall Cardboard Boxes Hold?

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    The weight capacity of double wall corrugated boxes depends on the board grade, flute combination, box dimensions, and handling conditions. BoxesGen can help you select suitable specifications based on your product weight and shipping requirements.

    Are Double Wall Cardboard Boxes Suitable For Pallet Shipping?

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    Yes, double wall cardboard packaging boxes are commonly used for palletized shipments and warehouse distribution. Their stronger construction can support stacking, but the appropriate board strength and stacking arrangement should be determined by the load and storage conditions.

    Can I Order Double Wall Boxes With Specific ECT Ratings?

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    Yes, custom double wall boxes can be specified according to required Edge Crush Test (ECT) ratings, subject to material availability. ECT ratings help buyers compare corrugated board compression performance when selecting packaging for shipping and storage.

    How Can I Get The Best Price On Double Wall Cardboard Boxes?

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    To get competitive pricing on double wall cardboard boxes wholesale, provide BoxesGen with your required dimensions, board strength, estimated quantity, and delivery location. Our team can prepare a quotation based on your packaging specifications.

    Talk to a packaging expert

    Have questions about your packaging?
    Our team is here to help you find the right packaging solution.

    Get A Free Quote

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