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Small BoxesCustom Die Cut Flyers
In a world flooded with rectangular hand-outs and generic promotional inserts, custom die-cut flyers carve out a different path literally. The moment someone picks up a flyer shaped like your product, your logo, or an unexpected silhouette, the conversation has already started. That’s the quiet power of die cutting: it turns a printed piece of paper into a tactile brand experience.
At BoxesGen, we’ve spent years helping businesses across retail, fashion, food, and e-commerce transform their marketing collateral into something people actually keep. Our custom die-cut flyers aren’t just printed promotional materials; they’re precision-engineered brand touchpoints designed to sit perfectly inside custom packaging boxes, retail bags, or trade show kits.
Availability: In stock
Sample Price: $0.10 per item
Why BoxesGen
- Order a Sample Box for $0.10
- Free Shipping Across the United States
- Fast Production & Reliable Delivery
- Free Design Support
- Premium Quality Guaranteed
- Transparent Pricing – No Hidden Fees
Send Us Inquiry
Create Custom Die Cut Flyers Quick and Easy
Design
Get Custom Die Cut Flyers Designed in Your Desired Shape, Size and Style
Get Custom Die Cut Flyers Printed With Your Desired Artwork And Colors
Get It Done
Get Custom Die Cut Flyers At Wholesale Prices. Low MOQs. No Die or Plate Charges
| Box Style | Custom Die Cut Flyers |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | Low Minimum Order Required |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 2 - 4 Business Days, RUSH |
| Shipping | FREE |
What Are Custom Die-Cut Flyers?
Die-cut flyers are printed marketing materials that are cut into custom shapes using a sharp steel die, rather than standard rectangular trims. Think rounded corners, brand-logo silhouettes, product-shaped outlines, or completely custom geometric forms. The die-cutting process allows for virtually any contour, making it one of the most versatile tools in commercial print packaging.
Unlike standard flyers, die-cut versions break visual monotony. Whether you’re inserting them into your die-cut packaging, handing them out at an event, or mailing them with retail packaging boxes, the shape itself becomes part of your message before a single word is read.
Types of Custom Die-Cut Flyers We Offer
BoxesGen produces a wide range of die-cut flyer formats to match different marketing goals and industries:
Shape-Cut Flyers
Custom outlines based on your brand’s icon, product shape, or a concept that connects to your audience. Popular for product launches and seasonal promotions.
Folded Die Cut Flyers
Die cut flyers with a fold incorporated into the design, ideal for menus, lookbooks, or product guides that need more real estate without sacrificing portability.
Perforated Die Cut Flyers
Flyers with tear-off sections, such as coupons, QR code tabs, or discount vouchers. Excellent for loyalty programs, retail packaging inserts, or subscription box marketing.
Multi-Panel Die Cut Flyers
Complex, accordion-style, or gatefold formats cut to custom shapes. These work exceptionally well as premium packaging inserts for luxury or boutique brands.
Circle & Rounded-Corner Flyers
Clean, modern alternatives to the standard rectangle, particularly effective for health, beauty, and lifestyle brands looking to soften their visual identity.
Customization: Every Detail, Your Way
The real advantage of working with an experienced custom packaging solutions provider like BoxesGen is the depth of customization available at every stage of production.
Materials: We produce die-cut flyers on a range of stocks, from lightweight 100 GSM gloss for budget-friendly bulk runs to premium 400 GSM silk and uncoated boards for high-end inserts inside rigid boxes or corrugated packaging. The right stock isn’t just about feel; it affects how inks sit, how finishes bond, and how long the flyer lasts in transit.
Printing Techniques: Our press room supports offset printing for large-volume commercial runs with color-critical consistency, digital printing for short runs and variable data, CMYK and Pantone color matching, and flexography for specialty substrates. Every flyer leaves our facility color-proofed and QC-checked.
Finishing Options:
This is where die-cut flyers go from good to unforgettable.
- Gloss or matte lamination for surface protection and visual tone
- Soft-touch coating for a premium, velvety hand-feel
- Spot UV to selectively highlight logos or key design elements
- Gold or silver foil stamping for luxury appeal
- Embossing or debossing for tactile brand details
Custom Sizing: There’s no standard die at BoxesGen. Your flyer is built around your design, not the other way around.
Industries That Rely on Die-Cut Flyers
Die-cut flyers are trusted across a broad spectrum of industries precisely because they adapt so well to different use cases:
- Retail & boutiques — product inserts, thank-you cards, seasonal promotions
- Food & beverage — shaped menu cards, tasting notes, packaging inserts
- Fashion & apparel — hang tag companions, lookbook flyers, size guides
- Health & beauty — product instruction sheets, loyalty program cards
- E-commerce brands — unboxing inserts, referral cards, review request slips
- Corporate & events — branded handouts, conference collateral, gifting additions
Whether your end-use is inside a corrugated shipping box or handed out at a pop-up, die-cut flyers add a layer of intentionality that mass-produced rectangular print simply can’t replicate.
Why Choose BoxesGen for Custom Die-Cut Flyers?
BoxesGen isn’t a print-on-demand platform; we’re a full-service commercial print and custom packaging partner with infrastructure built for consistency at scale. Here’s what that means in practice:
- Precision die tooling: Our steel-rule dies are manufactured to tight tolerances, ensuring every cut is clean, every batch is consistent, and complex shapes register accurately across thousands of units.
- Free design support: Our in-house design team offers complimentary dieline assistance, 3D mockups, and pre-press guidance, particularly valuable for businesses new to custom print or those transitioning from standard cardboard boxes to more complex formats.
- Low MOQs with bulk capacity: We start at 100 units, making die-cut flyers accessible for startups and small brands, without sacrificing the production quality that high-volume retail clients expect.
- Fast turnarounds: Standard production runs complete with in days, with expedited options available for time-sensitive campaigns.
- FSC-certified materials: For brands committed to sustainable packaging, our eco-conscious stock options meet FSC certification standards without compromising print quality or structural integrity.
- Free US shipping: All orders ship free within the continental United States, with tracked delivery and damage-replacement guarantees on every shipment.
Get A Quote
For quotes, free sample kits, or design consultation on custom die-cut flyers, contact BoxesGen at 302-778-9458 or reach us at sales@boxesgen.com.
Artwork Preparation Guide
At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.
Cut Line (Black Lines):
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
Perforation (Dotted Black Lines):
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
Bleed Line (Green Lines):
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
Safety Margin (Dotted Green Lines):
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Crease Line (Red Lines)
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.
What's the minimum order quantity for die-cut flyers?
BoxesGen's minimum order quantity is 100 units, suitable for small business promotions, product launches, or sample runs before scaling to larger volumes.
Can I use a completely custom shape, or do I have to choose from templates?
Every die we produce is custom-built to your artwork. There are no shape restrictions; if your design team can draw it, our tooling team can cut it.
What file format should I submit for die-cut flyer artwork?
We accept print-ready files in PDF, AI, or EPS formats. If you're working from a rough concept, our design team can develop the dieline and artwork from scratch at no additional charge.
How do die-cut flyers hold up inside packaging or during shipping?
Material selection plays a key role here. For flyers shipped inside corrugated packaging or retail packaging boxes, we recommend at least 300 GSM stock with lamination to protect against moisture and friction during transit.
Are eco-friendly materials available for die-cut flyers?
Yes. We offer uncoated kraft stocks, recycled board options, and FSC-certified papers across all flyer formats, maintaining the same print clarity and finish quality as standard materials.
