Custom Mailer Boxes With Inserts

Give your premium products the transit security they deserve. Our custom mailer boxes with inserts deliver the highest level of secure shipping, featuring durable materials and inserts for internal and external protection against damage. Our boxes offer premium protection while showcasing your products in a clean, professional, and branded presentation. We offer boxes that generally come with side and front flaps that result in secure closures and add an extra layer of protection to your packaging. Also, you can change the whole packaging game by adding extra features like windows, stickers, and labels.

You can also customize your boxes in any size, shape, color, pattern, and design to give them brand-related aesthetics. You can make your brand more prominent and a mobile branding tool. The presentation of your personalized mailer boxes gives customers the experience they want to showcase on social media. So buy custom mailer boxes with inserts from BoxesGen and give yourself a wholesome experience.

Availability: In stock

Sample Price: $0.10 per item

Why BoxesGen

  • Order a Sample Box for $0.10
  • Free Shipping Across the United States
  • Fast Production & Reliable Delivery
  • Free Design Support
  • Premium Quality Guaranteed
  • Transparent Pricing – No Hidden Fees

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    Create Custom Mailer Boxes With Inserts Quick and Easy

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    Design

    Get Custom Mailer Boxes With Inserts Designed in Your Desired Shape, Size and Style

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    Print

    Get Custom Mailer Boxes With Inserts Printed With Your Desired Artwork And Colors

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    Get It Done

    Get Custom Mailer Boxes With Inserts At Wholesale Prices. Low MOQs. No Die or Plate Charges

    Box Style Custom Mailer Boxes With Inserts
    Dimension (L + W + H) All Custom Sizes & Shapes
    Quantities Low Minimum Order Required
    Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
    Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included Options Die Cutting, Gluing, Scoring, Perforation
    Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
    Proof Flat View, 3D Mock-up, Physical Sampling (On request)
    Turnaround 2 - 4 Business Days, RUSH
    Shipping FREE

    What Are Mailer Boxes With Inserts?

    These are durable shipping containers that come with inserts for extra protection. These custom shipping boxes with inserts serve the purpose of secure shipping and are generally made from corrugated materials. These boxes come with inserts for internal support and organization, to secure products, prevent transit damage, and create an organized presentation.

    Benefits

    These corrugated mailer boxes offer benefits like

    Damage Prevention

    These mailer packages with inserts are designed to fit your products and offer a snug fit so they don’t move, reducing breakage or damage chances

    Better Presentation

    These boxes give a professional presentation as they come with inserts that offer individual space for multiple products and result in elegant and clean branding

    Brand Identity

    These boxes come with ample space on the surface and provide extra space for custom logos, colors, or messages, and make your packaging a cost-effective branding tool.

    Premium Materials For Maximum Strength

    Perfect packaging starts with quality materials. We make sure our packaging boxes are designed using durable and premium materials that offer proper security and a smooth surface for branding. Also, we offer custom eco-friendly alternatives with zero impact on the environment. The materials we offer are

    • corrugated cardboard
    • kraft paperboard
    • rigid paperboard
    • white cardboard
    • recycled packaging materials
    • eco-friendly kraft stock

    Also, the materials we use for custom packaging inserts are listed as

    • corrugated inserts
    • cardboard inserts
    • paperboard dividers
    • EVA foam inserts
    • molded pulp inserts
    • diecut product holders

    Styles That Perform And Appeal

    We offer a range of packaging styles, each style having its own features and functionalities. Their styles are innovative and perform well at all levels, from display to shipping security and are best for subscription, e-commerce, gifting, and other industries. The styles we offer for mailer boxes include standard roll end tuck front, roll end tuck top, one-piece mailer boxes, two-piece mailer boxes, and hinged lid mailer boxes.

    Prints That Speak For Your Brand

    Packaging is not just a container; it also serves as a strong marketing tool. We use eco-friendly and advanced techniques for our printing. Also, we make sure to use chemical-free and water-based inks to prevent any harm. Our printing results in crisp graphics, vibrant colors, and consistent branding across every production run. The techniques we offer for printed mailer boxes with inserts are

    • offset printing
    • digital printing
    • CMYK printing
    • PMS color matching

    When you combine these prints with our top-notch finishing options, it results in a branded touch to your packaging. The finishes you can pair up with your prints are matte lamination, gloss lamination, soft touch coating, spot UV, foil stamping, embossing, debossing, and custom diecut windows.

    Why Businesses Choose BoxesGen?

    At BoxesGen, we understand that packaging must protect and build brand image. We offer packaging that serves both purposes, or our packaging expertise can turn your ordinary packaging into a masterpiece by combining premium materials, manufacturing precision, and top-notch printing, resulting in packaging that lasts. Our packaging outperforms on each shelf and gives your brand a new point of view. Also, we offer free design and mockups along with free samples.

    Get Your Custom Quote Today

    Choose us for our simple, fast, and hassle-free ordering process. Share your preferred custom box dimensions, design requirements, quantity, and finishing details for precise packaging results. Go for our high-quality wholesale custom mailer boxes that meet your branding, timeline, and budget. If you have any questions or concerns about our custom packaging boxes, you can also contact us anytime via email at sales@boxesgen.com or call us at 302-778-9458 and get your instant quotes today.

    Artwork Preparation Guide

    At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.

    Artwork Guideline

    Cut Line (Black Lines):

    The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.

    Perforation (Dotted Black Lines):

    Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.

    Bleed Line (Green Lines):

    The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.

    Safety Margin (Dotted Green Lines):

    The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.

    Crease Line (Red Lines)

    The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.

    What are custom mailer boxes with inserts used for?

    Custom mailer boxes with inserts are designed to securely hold products during shipping while improving presentation and creating a premium unboxing experience.

    Are your custom mailer boxes suitable for eCommerce shipping?

    Absolutely. Our durable mailer boxes are engineered to withstand shipping and handling while protecting products from movement and damage.

    Can you print my logo and branding on the boxes?

    Yes. We provide high-quality offset, digital, CMYK, and PMS printing to reproduce your logo, graphics, and brand colors with exceptional clarity.

    What industries use custom mailer boxes with inserts?

    These boxes are ideal for cosmetics, electronics, apparel, jewelry, subscription boxes, health and wellness products, candles, gifts, and many other retail industries

    What is your minimum order quantity (MOQ)?

    We offer flexible minimum order quantities to accommodate startups, small businesses, and large-scale retail brands. Our minimum order quantity is 100 units per order.

    Need Help? Call Our Team At (302) 778-9458

    Need Help with BoxesGen Packaging Consultant? We're here! We offer a variety of packaging options, from sustainable choices to personalize packaging, all aimed at helping your product stand out. And with our fast turnaround, you can get started without the wait.

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    Soft Touch

    Soft Touch Coating

    Aqueous

    Aqueous Coating

    Silk

    Silk Lamination Cards

    Lamination

    Lamination

    inside

    Inside & Outside Full Printing

    Printing

    Full Color Printing

    Pms Printing

    PMS Printing

    Color Printing

    One Color Printing

    embossing

    Embossing

    Debossing

    Debossing

    Window Patching

    Window Patching

    Foil

    Foil stamping

    SBS

    SBS C2S

    Metallic

    Metallic Paper

    black Kraft

    Black Karft Paper

    White Kraft

    White Kraft

    Cardboard

    Cardboard

    Rigid

    Rigid

    Kraft

    Karft

    Corrugated

    Corrugated

    box board

    Box Board E Flute

    sbse

    SBS E-Flute

    flute Kraft

    Kraft E-Flute

    crystal

    Crystal White E-Flute

    Pantone

    Pantone

    Water

    Water Based Inks

    Vegetable

    Soy Vegetable Based Inks

    Pantone Metallic

    Pantone Metallic

    Packaging
    Partner for
    your Success

    We do more than make boxes. We create thoughtful packaging solutions that protect your products, bring your brand to life, and give your customers an unboxing experience they’ll remember.
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    “What an exceptional company! Not only were they very competitively priced their customer service was excellent. The products we needed were for a new range and had to reissue designs. Mark was so patient with me and offered support through every part of the process.”

    – Rebecca Barker –

    trustpilot

    “I own a bath & beauty business, so I use many various types of cosmetic boxes and shipping boxes. Michael and the team have created everything for me from cosmetic boxes for nail polishes, shower bottles, beard oil bottles, oils and more.”

    – Cheri –

    trustpilot

    “My first project with BoxesGen went great. I've printed with many different types of printers and am a stickler for details, and this time I was making a product for my own business so I was extra budget conscious. BoxesGen delivered on all counts”

    – Sam –

    trustpilot

    “Great communication, great price, fast turn around”

    – Riya Mamtora –

    trustpilot

    “BoxesGen (Steve Austin) helped me with a custom box with insert for packaging books. Steve was incredibly responsive and helpful throughout the long process of determining what would be best and most elegant for my project. ”

    – Amy –

    trustpilot

    “Excellent communication throughout the process.”

    – Jack –

    trustpilot

    “I had requested a very difficult box to be made to store a vintage Japenese toy from the 1970s. The only information I could get was a photo and dimensions from AI. ”

    – James Myers –

    trustpilot

    “Steve did a great job with our project. He measured our boxes and create a box that perfectly fit what we had in mind. Cant wait to order more!”

    – Hollie Rusche –

    trustpilot

    “Steve Austin did an incredible job assisting me with my box order. Even though my order was not very large, Steve kept me informed and treated me as if my business was important. The boxes I ordered exceeded my expectations! I highly recommend this company.”

    – Ashley Woods –

    trustpilot

    “Excellent job done on my project. Thank you for the hard work and attention to detail.”

    – Humphrey Klobodu –

    trustpilot

    “I absolutely love the display boxes I received—they turned out even better than I expected. The quality is top-notch, with sturdy construction and a clean, professional look that really helps showcase my products. Everything was done right, from the materials to the finishing details.”

    – Rick Alexander –

    trustpilot

    “We partnered with BoxGen to create a custom influencer and media mailer box for a client product launch, and the experience exceeded our expectations. From concept to final product, Chelsea Ellinger was attentive, communicative, and genuinely invested in getting the details right.”

    – Kelsey –

    trustpilot

    “This company is amazing. Firstly, the company reached out to me personally and discussed the exact design I wanted on my box. I was previously displeased with boxes I got from another company because of the quality. This company went back and forth with me for a while to make sure the design was perfect and exactly what I wanted.”

    – Chevelle Schaeffer –

    trustpilot

    “I received my first order today from Daniel at BoxesGen and am completely blown away by the quality. The foiling was flawless and the crease lines and the card quality, just superb. The customer service from Daniel Grey throughout the whole process was outstanding but I was holding my breath until the first delivery arrived.”

    – Linda S –

    trustpilot

    “Good quality, good look, and fast delivery! I worked with Steve to place an order for a very specific sized custom box. He made it happen and happen quickly! From starts to finish. My boxes were in hand within less than 10 days.”

    – Seda Perna –

    trustpilot