| Box Style | Custom Mailer Boxes With Inserts |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | Low Minimum Order Required |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 2 - 4 Business Days, RUSH |
| Shipping | FREE |
What Are Mailer Boxes With Inserts?
These are durable shipping containers that come with inserts for extra protection. These custom shipping boxes with inserts serve the purpose of secure shipping and are generally made from corrugated materials. These boxes come with inserts for internal support and organization, to secure products, prevent transit damage, and create an organized presentation.
Benefits
These corrugated mailer boxes offer benefits like
Damage Prevention
These mailer packages with inserts are designed to fit your products and offer a snug fit so they don’t move, reducing breakage or damage chances
Better Presentation
These boxes give a professional presentation as they come with inserts that offer individual space for multiple products and result in elegant and clean branding
Brand Identity
These boxes come with ample space on the surface and provide extra space for custom logos, colors, or messages, and make your packaging a cost-effective branding tool.
Premium Materials For Maximum Strength
Perfect packaging starts with quality materials. We make sure our packaging boxes are designed using durable and premium materials that offer proper security and a smooth surface for branding. Also, we offer custom eco-friendly alternatives with zero impact on the environment. The materials we offer are
- corrugated cardboard
- kraft paperboard
- rigid paperboard
- white cardboard
- recycled packaging materials
- eco-friendly kraft stock
Also, the materials we use for custom packaging inserts are listed as
- corrugated inserts
- cardboard inserts
- paperboard dividers
- EVA foam inserts
- molded pulp inserts
- diecut product holders
Styles That Perform And Appeal
We offer a range of packaging styles, each style having its own features and functionalities. Their styles are innovative and perform well at all levels, from display to shipping security and are best for subscription, e-commerce, gifting, and other industries. The styles we offer for mailer boxes include standard roll end tuck front, roll end tuck top, one-piece mailer boxes, two-piece mailer boxes, and hinged lid mailer boxes.
Prints That Speak For Your Brand
Packaging is not just a container; it also serves as a strong marketing tool. We use eco-friendly and advanced techniques for our printing. Also, we make sure to use chemical-free and water-based inks to prevent any harm. Our printing results in crisp graphics, vibrant colors, and consistent branding across every production run. The techniques we offer for printed mailer boxes with inserts are
- offset printing
- digital printing
- CMYK printing
- PMS color matching
When you combine these prints with our top-notch finishing options, it results in a branded touch to your packaging. The finishes you can pair up with your prints are matte lamination, gloss lamination, soft touch coating, spot UV, foil stamping, embossing, debossing, and custom diecut windows.
Why Businesses Choose BoxesGen?
At BoxesGen, we understand that packaging must protect and build brand image. We offer packaging that serves both purposes, or our packaging expertise can turn your ordinary packaging into a masterpiece by combining premium materials, manufacturing precision, and top-notch printing, resulting in packaging that lasts. Our packaging outperforms on each shelf and gives your brand a new point of view. Also, we offer free design and mockups along with free samples.
Get Your Custom Quote Today
Choose us for our simple, fast, and hassle-free ordering process. Share your preferred custom box dimensions, design requirements, quantity, and finishing details for precise packaging results. Go for our high-quality wholesale custom mailer boxes that meet your branding, timeline, and budget. If you have any questions or concerns about our custom packaging boxes, you can also contact us anytime via email at sales@boxesgen.com or call us at 302-778-9458 and get your instant quotes today.
Artwork Preparation Guide
At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.
Cut Line (Black Lines):
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
Perforation (Dotted Black Lines):
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
Bleed Line (Green Lines):
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
Safety Margin (Dotted Green Lines):
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Crease Line (Red Lines)
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.
What are custom mailer boxes with inserts used for?
Custom mailer boxes with inserts are designed to securely hold products during shipping while improving presentation and creating a premium unboxing experience.
Are your custom mailer boxes suitable for eCommerce shipping?
Absolutely. Our durable mailer boxes are engineered to withstand shipping and handling while protecting products from movement and damage.
Can you print my logo and branding on the boxes?
Yes. We provide high-quality offset, digital, CMYK, and PMS printing to reproduce your logo, graphics, and brand colors with exceptional clarity.
What industries use custom mailer boxes with inserts?
These boxes are ideal for cosmetics, electronics, apparel, jewelry, subscription boxes, health and wellness products, candles, gifts, and many other retail industries
What is your minimum order quantity (MOQ)?
We offer flexible minimum order quantities to accommodate startups, small businesses, and large-scale retail brands. Our minimum order quantity is 100 units per order.

