What Are Rigid Box Mailers?
This type of mailer is made up of sturdy materials and protects the items inside during shipping. They are designed to keep items from bending or getting damaged. And are usually used for documents and photographs.
Why Choose Our Rigid-type Mailers?
Mailers are generally used to protect items during transit and are highly secure. So the right type is rigid as the material is highly sturdy and hard to make sure internal items are not damaged during shipping. Other benefits of these envelopes are
- Customer attraction
- Convey brand message and values
- Visual appeal
- Protection of your product
- Branded presentation
- Long term packaging
- Increased sales
- Hold product description
- Competitive prices
- Light-weight
- Customer trust building
- Heighten expectations
Personalization Of Mailers?
Mailers can also be personalized according to your brand and product demands. These personalization options are available at Boxesgen. The main options available here are
- Printing: you can choose any ink, designs, and font, or can go for chemical-free inks.
- Finishes: The finishes available are Matte, Gloss, Aqueous, Soft touch
- Add-ons: our add-ons include Embossing and debossing, Spot UV, Holography, and Foiling to give a premium look to rigid packaging boxes
- Stocks: stock options available for your box generally include kraft, cardboard, rigid, and corrugated.
Features
- Economical packaging is ensured by choosing this material
- Efficient shipping is promised as the material is highly protective and gives extra protection
- A premium look is ensured by this material as they are specifically made for delicate or branded items
- The modern aesthetics make your products shine bright on the shelf.
Why Do 5000+ Companies Trust Us?
We are the top manufacturers of rigid mailers and ensure that they are highly long-lasting. We make boxes and envelopes keeping all types of specifications in mind and not only meet but exceed our customer’s expectations. Other factors that we offer for custom small business packaging are
- Free samples exclusive of shipping charges
- Bulk orders at wholesale prices
- Sustainable packaging
- Low MOQs
- Chemical-free and long-lasting printing inks
- Fast turnarounds
- Free designs and mockups
- Free shipping across the USA
Get A Quote
Contact us via email at [email protected] or by phone at 302-778-9458 today for any query or information about archive boxes or collapsible rigid boxes
Dimensions | All Custom Boxes & Shapes |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco Friendly Kraft, E flute Corrugated, Bux Board, Cardstock |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Sliver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 4-8 Business Days, Rush |
Artwork Preparation Guide
At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.

Cut Line (Black Lines):
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
Perforation (Dotted Black Lines):
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
Bleed Line (Green Lines):
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
Safety Margin (Dotted Green Lines):
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Crease Line (Red Lines)
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.