The Ultimate Guides
of Custom Packaging Boxes


Guide to Corrugated Cardboard Sheeting

Corrugated boxes have become an integral part of our daily lives. Whether for packaging, shipping, or storage, these sturdy and versatile boxes offer exceptional protection for a wide range of products. The corrugated cardboard sheeting is at the heart of these boxes, which provides strength, durability, and versatility. In this comprehensive guide, we will delve into the world of corrugated cardboard sheeting, exploring its benefits, various applications, and the process of printing on custom corrugated boxes.

Corrugated Boxes – The Backbone of Packaging

Corrugated or Cardboard Boxes are commonly used for packaging and shipping purposes. They are crafted from corrugated cardboard sheeting, a material of three layers: two flat outer layers and a wavy inner layer called the corrugated medium. This structure gives the material its strength and rigidity.

Versatile and Environmentally Friendly Cardboard Boxes

Cardboard boxes are highly versatile and can be tailored to meet the specific needs of various industries. They come in a wide range of shapes and sizes, making them suitable for packaging items of different dimensions. Whether you need a small box for delicate jewelry or a large box for bulky electronics, cardboard boxes can be customized accordingly.

One of the significant advantages of cardboard boxes is their eco-friendliness. Corrugated cardboard sheeting is primarily made from recycled paper fibers, making it a sustainable packaging solution. Additionally, it is biodegradable and can be easily recycled after use, reducing its environmental impact.

Custom Corrugated Boxes – Tailored Packaging Solutions

Custom corrugated boxes are an excellent option for businesses looking to create a unique and impactful packaging solution. These boxes can be customized in size, shape, design, and printing, allowing companies to showcase their brand identity and engage customers effectively. Custom Boxes provide a professional appearance and offer enhanced protection and functionality.

When opting for custom corrugated boxes, it is essential to consider the product’s specific requirements. The thickness and strength of the corrugated cardboard sheeting can be adjusted to provide the necessary protection for fragile or heavy items. Custom inserts can also be added to secure products in place and prevent damage during transportation.

Printing on Corrugated Boxes – Enhancing Branding and Communication

Printing on Corrugated Boxes offers an excellent opportunity for businesses to elevate their branding and communicate effectively with customers. With advancements in printing technology, it is now possible to create vibrant and visually appealing designs on corrugated surfaces.

To achieve high-quality printing on corrugated boxes, selecting the right printing method is crucial. Common techniques include flexographic printing and lithographic printing. Flexographic printing suits large production runs, offering cost-effective and efficient results. Lithographic printing is ideal for smaller runs and provides more detailed and intricate designs.

When designing the artwork for printing, it is important to consider the structural elements of the corrugated box, such as flaps, seams, and folds. The design should complement the overall structure of the box and ensure that essential information, such as product details, branding elements, and instructions, are visible.

Benefits of Corrugated Cardboard Sheeting

Strength and Durability:

Corrugated cardboard sheeting is renowned for its exceptional strength and durability. The layers of the material, including the corrugated medium, provide rigidity and resistance to external forces, ensuring that the contents of the box remain protected during handling and transportation.


Despite its robust nature, corrugated cardboard sheeting is surprisingly lightweight. This characteristic makes shipping products easier and more cost-effective, as the packaging adds minimal weight to the overall load.


Corrugated cardboard sheeting can be easily cut, folded, and shaped to create boxes of various sizes and configurations. Its flexibility allows for customizing packaging solutions to suit different products and applications.

Shock Absorption and Cushioning:

The corrugated structure of the cardboard sheeting acts as a cushion, providing excellent shock absorption properties. It helps to minimize the impact of bumps and vibrations during shipping, reducing the risk of product damage.

Stacking Strength:

Corrugated boxes can be stacked on top of each other without compromising their structural integrity. The design of the corrugated cardboard sheeting enables the boxes to bear the weight of other boxes or objects placed on them, optimizing storage space and facilitating efficient inventory management.

Applications of Corrugated Cardboard Sheeting

Shipping & E-Commerce:

Corrugated cardboard boxes are widely used in the shipping and e-commerce industries. They provide a reliable, cost-effective solution for safely transporting products from manufacturers to retailers or consumers.

Retail Packaging:

Corrugated boxes are commonly employed for Retail Packaging, enabling businesses to present their products in an organized and appealing manner. Customized printing on these boxes can help to create a strong brand identity and attract potential customers.

Storage and Organization:

Corrugated cardboard boxes are excellent for storage purposes. They can be used to organize inventory, files, and personal belongings. Their stackability and durability make them a practical choice for warehouses, offices, and homes.

Display and Point-of-Sale:

Custom corrugated boxes can be eye-catching displays at retail stores and trade shows. These boxes can be designed with attention-grabbing graphics and branding elements to attract customers’ attention and promote sales.

Printing on Corrugated Boxes


Flexographic Printing:

Flexographic printing is a widely used method for printing on corrugated boxes. It involves transferring ink onto the box’s surface using flexible relief plates. This technique is efficient for large production runs and can achieve vibrant colors and sharp images.

Lithographic Printing:

Lithographic or offset printing is suitable for smaller runs and offers exceptional print quality. It involves transferring ink from a plate to a rubber blanket, which is then pressed onto the box’s surface. Lithographic printing allows for detailed and precise designs.

Design Considerations:

When designing artwork for printing on corrugated boxes, it is important to consider the dimensions and structure of the box. The design should complement the box’s shape, account for any folds or seams, and ensure that critical information is easily readable. Using high-resolution images and selecting suitable color palettes can enhance the visual impact of the printed design.


Corrugated cardboard sheeting forms the foundation of corrugated boxes, offering strength, durability, and versatility. Cardboard boxes provide an eco-friendly packaging solution that can be customized to meet specific requirements. Custom corrugated boxes allow businesses to create unique and impactful packaging, while printing on corrugated boxes enhances branding and customer communication. By understanding the benefits and applications of corrugated cardboard sheeting, businesses can make informed decisions regarding packaging and shipping their products.

Frequently Asked Questions

What Are the Advantages of Using Corrugated Cardboard Boxes?

Corrugated cardboard boxes offer numerous advantages. They are lightweight yet strong, providing excellent protection for products during shipping. They are also customizable, allowing businesses to create custom corrugated boxes that showcase their brand identity. Additionally, corrugated cardboard boxes are environmentally friendly as they are made from recycled materials and can be easily recycled after use.

How Do I Choose the Right Thickness of Corrugated Cardboard Sheeting for My Packaging Needs?

The choice of corrugated cardboard sheeting thickness depends on the specific requirements of your packaging. Generally, thicker sheets are more durable, making them suitable for heavier or fragile items. It is essential to consider your product’s weight, fragility, and size to determine the appropriate thickness of corrugated cardboard sheeting.

Can I Print My Logo or Design on Custom Corrugated Boxes?

Absolutely! Custom corrugated boxes can print your logo, design, or artwork on the box surface. Printing can be done using techniques like flexographic printing or lithographic printing. This allows you to create visually appealing packaging that aligns with your brand and grabs your customers’ attention.

Are Corrugated Cardboard Boxes Suitable for International Shipping?

Yes, corrugated cardboard boxes are commonly used for international shipping. Their robust structure provides excellent protection for products during long-distance transportation. It is important to ensure that the boxes are properly sealed and labeled according to international shipping regulations to ensure a smooth and secure transit.

Can Corrugated Cardboard Boxes Be Used for Retail Displays?

Absolutely! Corrugated cardboard boxes can be used for retail displays and point-of-sale setups. Custom corrugated boxes can be designed with attractive graphics and branding elements to create eye-catching displays that showcase your products effectively. These boxes can be easily assembled and dismantled, providing a convenient and visually appealing solution for retail environments.

You May Also Like...

Go from beginner to pro with our step-by-step custom box packaging resource guides. Get up to speed on the latest trends and must-know tips about product photography, box templates, box design, retail e-commerce, eco-friendly boxes, shipping strategy, box sizes, branding and more from a trusted industry leader.

Request A Callback