The Ultimate Guides
of Custom Packaging Boxes


What is Cut-Die Meaning?

Die cuts begin with a die, a metal tool featuring sharp edges designed for cutting. Die cutting is a process where a sharp blade is used to cut and die the packaging material into a bespoke shape. Die-cutting machines come in different types including manual, semi-automatic and fully automatic presses. You may don’t know about die-cutting if you are not from the field of packaging. You can make packaging according to your desire while using the die-cut method. You can cut them in any shape other than a square, heart, or circle up to your choice. Die-cutting packaging can help increase the essence of your product and allow customers to be easily attracted to your brand and product. By doing die-cut you can increase your sales and make a better impression on your customers than ever before.

What is a Die?

Do you exactly want to know what is die? Here you can know what die is and its meaning! Die is a special tool that is used to cut the packaging material in the specific shape that you want for your Product Packaging. It can help give your packaging a visually appealing look. But the very initial step is to form your die and then use tools and die makers to form your custom die before mounting it onto a press.

Technique of Die Cutting Techniques

Die-cutting is a technique that can help cut the shape of your packaging and used in various industries for creating pieces on different materials like paper, cardboard, plastic, and more. There are severe types of of die-cut techniques that have been used each suited to different products and materials:

Flatbed Die Cutting

Flatable die cutting is one of the most common types of cutting where a flatbed is pressed and used to stamp the shape on the sheet of material using a die.

Rotary Die Cutting

When talking about rotary die cutting, it uses cylindrical dies to cut materials in continuous rolls. It’s often faster than flatbed die cutting and is suitable for high-volume production.

Steel Rule Die Cutting

Steel rule dies are used in this method where sharp blades are embedded in a wooden base or a steel frame. It’s ideal for cutting thicker materials like cardboard and foam.

Thermal Die Cutting

As you can notice by the name of this technique it uses heat to cut and shape the material like foil and plastic.

Laser Die Cutting

Laser cutting techniques is a high-end technique that is used to cut pieces with high accuracy. At the same time, it is very costly for large-scale production.

Waterjet Die Cutting

Waterjet cutting uses a high-pressure jet of water mixed with abrasive particles to cut materials. It’s versatile and suitable for a wide range of materials, including metals and composites.

Plotter Cutting

Typically used in the graphic design and sign-making industries, plotter cutting involves the use of a computer-controlled blade to cut intricate designs on adhesive vinyl, paper, or other thin materials.

Each die-cutting technique has its advantages and is decided based on factors such as material type, desired precision, production volume, and budget.

Can a Die Be Reused?

Absolutely! It’s recommended. Crafting a new die for every packaging design proves costly. However, the one-time cost of creating a die brings far more advantages in the long run. Once a die is fabricated, it can be repeatedly employed on the press to generate large quantities of packaging, significantly reducing expenses for your company.

Imagine having three products, each requiring the same fundamental packaging structure but with distinct artwork for individuality. With just one die, you can produce thousands of boxes.

Die-cutting emerges as an incredibly efficient method for crafting unique custom die-cut packaging, eventually becoming a cornerstone of your brand narrative.

The Finishing Touch To Die-cut Box Packaging

Once you’re done with the die-cut process, now it’s your last turn to make your packaging visually appealing to attract the customer. You can try various lamination, coating, and finishing options that can make your packaging. If you want to give your boxes a unique look, at BoxesGen, we offer quality finishing to make your die-cut packaging look exceptional. Take a look at some of our unique finishing options to make your boxes stand out including Spot UV, Foil Stamping, Embossing and Debossing. Additionally, you can try lamination or coating can add a touch of luxury that can help enhance the box’s overall appeal. You can leave your competition in the dust with these innovations. We do offer a few excellent coating and lamination options including Gloss Lamination, Matte Lamination, Soft, Touch Lamitional, Varnish, UV Coating, Soft Touch Coating, and AQ Coating.

In Conclusion

The diverse range of die-cutting techniques, machines and styles offers a multitude of packaging functions. This versatility sets custom packaging apart from standardized options, unlocking endless possibilities. There are many different ways to cut and shape packaging materials. This means you can do a lot with Custom Packaging. It’s not like regular packaging, you can do so much more with it!

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