The Ultimate Guides
of Custom Packaging Boxes

Branding with Mailer Box

Unboxing the New Era of Branding with Custom Mailer Boxes

Mailer boxes are packaging boxes that are designed for shipping and mailing products. They are typically made of corrugated cardboard or other sturdy materials and are available in various shapes and sizes, depending on the products they are meant to contain. Mailer boxes are easy to assemble and usually come with adhesive strips for sealing, making them a convenient and secure option for shipping and transporting products. Businesses and individuals commonly use them for e-commerce purposes and for sending gifts or personal items through the mail.

The best part of custom mailer boxes is that they can be designed to fit the specific size and shape of the product being shipped. This ensures a snug fit, which helps to protect the product during transit and reduces the risk of damage.

Custom mailer boxes can also be branded with a company’s logo, messaging, or other graphics, making them an effective marketing tool. This can help to reinforce brand recognition and promote customer loyalty.

Suppose you are considering using mailer boxes for your business. In that case, it’s important to work with a reputable packaging company like BoxesGen that can help you design and produce high-quality custom boxes that meet your needs. We can guide you through the best materials, printing techniques, and design options to ensure your boxes are functional and visually appealing.

What Are the Benefits of Using Mailer Boxes?

Mailer boxes have become increasingly popular due to their numerous benefits. Here are some of the benefits of using mailer boxes:


Mailer boxes are designed to provide maximum protection to the products during shipping. They are made of durable materials that can withstand the wear and tear of shipping, thus minimizing the risk of damage to your products.


Mailer boxes can be customized to match your brand’s image and identity. You can add your company’s logo, colors, and other branding elements to the box, making it stand out from other packages and reinforcing your brand image.


Custom mailer boxes are easy to use and assemble. They come with pre-cut flaps and adhesive strips that make it easy to seal and send. This saves time and effort, especially if you ship large quantities of products.


Mailer boxes are affordable compared to other packaging materials, such as corrugated boxes. They are lightweight, which means you can save money on shipping costs.


These mailer boxes are environmentally friendly as they are made from recyclable materials. This means they can be reused or recycled, reducing your carbon footprint and creating a cleaner environment.

In summary, mailer boxes offer a range of benefits that make them an ideal packaging solution for businesses looking to ship their products safely and efficiently.

Difference Between Mailer Boxes & Shipping Boxes

Mailer boxes and shipping boxes are used for shipping and transporting items, but the two have some key differences.

Size: Mailer boxes are typically smaller and designed to fit specific products, while shipping boxes can vary in size and are meant to hold a range of items.

Strength: Shipping boxes are generally stronger and more durable than mailer boxes because they need to withstand the rigors of transportation and handling.

Packaging: Mailer boxes are often designed to be used as the primary packaging for products, while shipping boxes are typically used to contain multiple products or items.

Branding: Mailer boxes are often used to enhance branding and customer experience, while shipping boxes may be plain or include basic branding.

In short, mailer boxes are smaller, meant for specific products, and often used as the primary packaging with branding elements. In comparison, shipping boxes are larger, stronger, and used to hold multiple items during transportation.

How Does Using Custom Printed Mailer Boxes Contribute to Branding?

Using custom-printed mailer boxes can significantly contribute to branding in several ways:

Enhanced Brand Recognition:

Custom-printed mailer boxes can include your brand’s logo, colors, and other branding elements. These customized boxes help your brand stand out and make a lasting impression on your customers. When customers see your unique branded packaging, they are more likely to remember your brand and become loyal customers.

Professional Appearance:

Custom printed mailer boxes give your brand a professional appearance, making your brand look more trustworthy and credible. Professional-looking packaging can also create a positive impression of your product’s quality and value.

Brand Consistency:

Using custom-printed mailer boxes ensures that your branding is consistent across all your products. This consistency helps reinforce your brand image and messaging, making it easier for customers to identify and recognize your brand.

Increased Brand Exposure:

Custom printed mailer boxes can help increase your brand’s exposure by displaying your brand logo and messaging to a wider audience. When your customers share pictures of your branded packaging on social media or other platforms, it helps to promote your brand and reach new potential customers.

Custom printed mailer boxes are an excellent way to enhance your brand’s recognition, maintain consistency, and increase brand exposure. It creates a professional and memorable impression that sets your brand apart from your competitors.

What Is the Most Suitable Material for Mailer Boxes?

When selecting the most suitable material for mailer boxes, several options are available, each with advantages. Some of the commonly used materials for mailer boxes include:

Corrugated Cardboard:

Corrugated cardboard is a popular choice for mailer boxes due to its durability, strength, and cost-effectiveness. It consists of three layers of paper: an inside liner, an outside liner, and a fluted middle layer. The fluted layer provides extra cushioning and protection during shipping.

Kraft Paper:

Kraft paper is a sturdy and eco-friendly option for shipping small mailer boxes. It is made from unbleached pulp, which gives it its characteristic brown color. Kraft mailer boxes are a well-known packaging option.


Chipboard, or paperboard, is a lightweight and affordable option often used for retail packaging and small mailer boxes. It is made from recycled paper and has a smooth surface that is easy to print.

The most suitable material for your mailer boxes will depend on your specific requirements, such as the size and weight of your products, the level of protection needed, and your budget. Corrugated cardboard is generally considered the most popular and versatile option for mailer boxes due to its strength, durability, and cost-effectiveness. Ultimately, it is important to consider all the available options and choose the material that best suits your needs.

Where Is the Best Place to Purchase Die-Cut Mailer Boxes?

There are many places where you can purchase die-cut mailer boxes online. However, one of the best places is BoxesGen. We specialize in manufacturing custom packaging solutions, including die-cut mailer boxes. We offer various customization options and can produce high-quality boxes at affordable prices. We also offer a variety of options for purchasing die-cut mailer boxes. You can get different sizes, shapes, and designs of custom mailer boxes at competitive prices.

BoxesGen offers mailer boxes at wholesale prices, including die-cut mailer boxes, corrugated mailer boxes, Kraft mailer boxes, and so on. We offer discounts on bulk orders and provide fast shipping to help you meet your packaging needs.

Are Custom Mailer Boxes Safer Option for Packaging Fragile Items?

Mailer boxes can be a safer option for packaging fragile items, but it depends on the specific design and materials used. Here are some factors to consider:

Customizability: Custom mailer boxes can be designed to fit the specific dimensions of the shipped item, reducing the risk of movement and damage during transport.

Materials: The materials used for mailer boxes can vary, but many are made from sturdy corrugated cardboard or other materials that offer protection against impact and compression.

Cushioning: The interior of mailer boxes can be lined with cushioning materials such as foam inserts, bubble wrap, or paper fillers to provide additional protection for fragile items.

Sealing: Custom mailer boxes can be designed with secure closure mechanisms such as adhesive tape or locking tabs to prevent the box from opening during transit.

Overall, mailer boxes can be a safer option for packaging fragile items. Still, it is important to consider the specific design and materials used to ensure the best protection for your item during transit. It is also important to follow best practices for shipping fragile items, such as labeling the package as fragile and choosing a reliable shipping carrier with a good track record for handling delicate items.

What Are Black Mailer Boxes and How They Elevate the Look and Feel of a Product?

Black mailer boxes are packaging boxes made of sturdy and durable materials, usually with a black exterior finish, designed to ship and protect products securely. These boxes are often used by businesses that require a professional and sleek appearance for their products, such as luxury brands or high-end electronics.

Black mailer boxes elevate the look and feel of a product in several ways. Firstly, the black exterior finish provides a premium and sophisticated look, attracting customers and making the product stand out. It also gives an impression of elegance and exclusivity, making the product appear more valuable.

Secondly, the sturdy and durable materials used to make these boxes protect the product during transit. This provides peace of mind to both the seller and the customer, knowing that the product will arrive in excellent condition.

Thirdly, blackmailer boxes can be customized with various finishes, such as embossing, debossing, or foiling, adding an extra layer of sophistication to the packaging. This customization can also help to reinforce the brand’s identity and create a memorable unboxing experience for the customer.

Overall, blackmailer boxes are an excellent packaging option for businesses that want to elevate the look and feel of their products and provide a premium and professional customer experience.

What Sizes and Shapes Are Available for Mailer Boxes?

Custom sizes and shapes are available for mailer boxes at BoxesGen. We offer custom mailer boxes tailored to specific dimensions and shapes based on our customers. The customization options include various materials, printing options, and finishes to create a unique and branded mailer box. Custom mailer boxes are a great option for businesses looking to create a unique unboxing experience for their customers while providing a practical and cost-effective packaging solution.

Which Type of Mailer Boxes Are Commonly Used by Manufacturers?

Manufacturers commonly use a variety of mailer boxes to package and ship their products to customers. The type of mailer box used will depend on the size and shape of the product, as well as the manufacturer’s budget and branding requirements. Some common types of mailer boxes include:

Die-Cut Mailer Boxes – These boxes are custom-cut to fit a specific product or group of products. They provide a snug fit and are often used for items that require extra protection during shipping.

Corrugated Mailer Boxes – These boxes are made from thicker, corrugated cardboard and provide extra protection for heavier or more fragile items.

Custom Printed Mailer Boxes – These are the best type of mailer boxes that can promote your items and business at the same time. You can also customize them according to your brand and product requirements.

Colored Mailer Boxes – BoxesGen also offers colored mailer boxes, including black, white, and pink ones. You can get these colored mailer boxes to enhance the visual appeal of your product and customize them according to your needs.

Overall, the choice of mailer box will depend on the manufacturer’s specific needs and the product being shipped.


BoxesGen offers custom packaging solutions for all types of products. If you are looking for custom mailer boxes for your business, we can create boxes that will attract your customers and generate sales. All you need to do is to come to us with your mailer box requirements and we will get back to you with your custom mailer box design. After getting your approval, we will manufacture your complete order and deliver it to your doorstep in the USA. Contact BoxesGen today!

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