What Are Double Wall Cardboard Packaging Boxes?
These cardboard boxes are heavy-duty packaging solutions made with two layers of corrugated cardboard for added strength and durability. This dual-layer design provides improved cushioning and resistance, making these boxes ideal for transporting delicate, bulky, or high-value products. Their strong structure reduces the risk of damage during transit and long-term storage.
Why Choose Our Packaging for Double Wall Boxes?
Investing in strong and durable packaging offers businesses several key advantages that’s why we generally provide superior protection for fragile and high-value products and reduce shipping damages with reinforced structural integrity. At BoxesGen, we manufacture double-wall packaging that offers:
Extra durability to withstand shipping and storage stress.
- Custom sizes and designs to fit various product dimensions.
- Eco-friendly and recyclable materials for sustainable packaging.
- High-quality printing and branding options to increase product visibility.
- Impact resistance to protect delicate and valuable items.
Personalization
Your custom boxes should not only provide protection but also align with your brand’s identity. We offer a variety of customization choices to create packaging that suits your specific needs.
Material Options
- Standard Corrugated Board
- Kraft Corrugated Cardboard
- Laminated Cardboard
Printing & Branding
- Full-color digital and offset printing for sharp, high-resolution branding.
- Custom logo embossing and debossing for a premium effect.
- Matte and gloss finishes to create a polished appearance.
- Foil stamping and spot UV to highlight key brand elements.
Features
- Custom inserts and dividers to organize and protect contents.
- Tamper-proof seals to ensure product security.
- Reinforced edges and double-sealed flaps for extra strength.
- Perforated tear strips for easy opening.
Why Do 5000+ Companies Trust BoxesGen?
BoxesGen is a leading provider of custom box packaging, offering businesses robust, secure, and eco-friendly packaging solutions. We are the top manufacturers of cardboard boxes, recognized for:
- Low MOQs to support businesses of all sizes.
- Fast turnaround times for timely deliveries.
- Free design consultations to create standout packaging.
- Bulk order discounts for cost-effective production.
- Sustainable and durable materials for eco-friendly solutions.
- Superior craftsmanship to ensure tissue box reliability.
Get a Quote
Upgrade your packaging with cardboard packaging that provides maximum strength, protection, and branding opportunities. Contact us today at 302-778-9458 or email [email protected] to discuss your telescopic cardboard box packaging needs and start your order.
Dimensions | All Custom Boxes & Shapes |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco Friendly Kraft, E flute Corrugated, Bux Board, Cardstock |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Sliver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 4-8 Business Days, Rush |
Artwork Preparation Guide
At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.

Cut Line (Black Lines):
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
Perforation (Dotted Black Lines):
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
Bleed Line (Green Lines):
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
Safety Margin (Dotted Green Lines):
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Crease Line (Red Lines)
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.