| Box Style | Poly Mailers |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | Low Minimum Order Required |
| Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Heat Sealing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 2 - 4 Business Days, RUSH |
| Shipping | FREE |
Business Benefits of Using Customized Poly Mailers
Our personalized poly mailers can help you create a memorable impression with our customΒ printing boxes βon your customers and boost your brand recognition. There are many business benefits of using poly mailers with logo, such as:
- They can reduce your shipping costs.
- Cheaper to buy and ship than other types of packaging.
- They also add less weight and volume to your Ziplock Mylar Bags
- They can protect your products from damage.
- Customized Vacuum Sealed Mylar Bags are made of strong, sturdy durable
- They are made from water-based ink and are highly water-resistant barriers and
- They can boost your business identity and improve customer loyalty.
- Customized Spout Pouches can be printed with your logo, design, or message.
- Help you reinforce your brand identity
Why Choose BoxesGen for Poly Mailers
There are many reasons to choose BoxesGen for your custom-printed poly mailers. Here are some of them:
- Full Customization Options
- High Quality
- Low Pricing
- Efficient Customer Service
- Quick Turnaround time
- Free and reliable Delivery
- Various finishing choices
- Water-based ink
- Highly protective
- Eco-conscious
- Low MOQS
Get A Quick Quote Today
Contact us today for marvelous poly mailers in bulk at competitive prices. We offer the best in custom mylar made using high-quality materials and craftsmanship. Our products are tested for durability and strength before being shipped out to our customers so that you can be sure you will receive an item in perfect condition upon arrival. Get your quote now by calling us at 302-778-9458 or sending us an email at sales@boxesgen.com.
Artwork Preparation Guide
At BoxesGen, our Artwork Preparation Guide helps ensure your custom packaging design is print-ready for high-quality results. To get started, submit vector files (AI, EPS, or PDF) in CMYK color mode, with a 1/8 inch bleed and 300 DPI resolution. Convert all text to outlines and keep it at least 1/4 inch from the edges. Review your proof to ensure accuracy before submitting. Following these steps will guarantee your design is perfectly printed on your custom boxes.
Cut Line (Black Lines):
The cut line is the outline that marks where your custom packaging will be trimmed. It is typically represented by a solid black line in your artwork file.
Perforation (Dotted Black Lines):
Perforation lines, shown as dotted black lines, indicate where the box will have small, evenly spaced holes for easy tearing or separation. These are often used for tear-away sections.
Bleed Line (Green Lines):
The bleed line is the area extending beyond the cut line, usually marked with a green line in your artwork. Typically, a 1/8 inch (0.125") bleed is required to prevent any unwanted white borders.
Safety Margin (Dotted Green Lines):
The safety margin, marked by dotted green lines, is the area around the cut line where important elements (such as text, logos, or graphics) should be kept clear.
Crease Line (Red Lines)
The crease line, marked by red lines in your artwork, indicates where the box will be folded during production.
What sizes of Poly Mailers does BoxesGen offer?
We provide Poly Mailers in small, medium, and large sizes, with dimensions tailored to your specific needs.
What materials are used in BoxesGen's Poly Mailers?
Our Poly Mailers are crafted from a mix of materials including Aluminum Foil, PET, VMPET, PE, and Biaxially-oriented Polyethylene Terephthalate (PETE), ensuring durability and protection.
What are the features of BoxesGen's 14PT Cover Poly Mailers?
Our 14PT Cover Poly Mailers are coated on 1 or 2 sides, offering extra thickness for durability and suitability for double-sided printing. They can also be enhanced with satin or soft-touch lamination for a premium finish.
What sets apart BoxesGen's 16PT Cover Poly Mailers?
The 16PT Cover Poly Mailers are thicker than the 14PT ones, providing added weight for extra durability. They also offer the option of satin or soft-touch lamination for a premium finish.
Why choose BoxesGen's 130# Uncoated Cover Poly Mailers?
Our 130# Uncoated Cover Poly Mailers are relatively thick and sturdy, making them ideal for high-quality graphics and text. They are durable, long-lasting, and offer excellent absorbency.
What distinguishes BoxesGen's 130# Epic Black Smooth Cover Poly Mailers?
These heavyweight Poly Mailers feature a smooth matte finish with a deep black color, adding a sleek and sophisticated look to your packaging.
Why opt for BoxesGen's 14PT Holographic Cover Poly Mailers?
Featuring a holographic rainbow finish and premium thickness, our 14PT Holographic Cover Poly Mailers are visually striking and versatile. The uncoated back provides space for writing, expanding customization possibilities.
What finishing options are available for BoxesGen's Poly Mailers?
Featuring a holographic rainbow finish and premium thickness, our 14PT Holographic Cover Poly Mailers are visually striking and versatile. The uncoated back provides space for writing, expanding customization possibilities.
What are the benefits of choosing BoxesGen for your Poly Mailer needs?
BoxesGen guarantees 100% quality, provides full customization services, offers efficient customer service, competitive pricing, fastest turnaround times, instant quotes, and free delivery anywhere in the USA, ensuring a seamless experience for our customers.

